ZM300H Hybrid PCB Depaneling Machine with Milling and Saw Blade

Description

The ZM300H Hybrid PCB Depaneling Machine is a high-performance solution designed for modern electronics manufacturing. Combining high-speed milling and saw blade cutting in a single, versatile system, it delivers precise, low-stress PCB separation across a wide range of board types. Equipped with dual worktables, advanced CCD vision alignment, and independent dual-tool switching, the ZM300H maximizes throughput while maintaining exceptional accuracy. Seamless MES/ERP connectivity and integrated barcode traceability enable smart factory integration, making it a reliable, efficient, and scalable solution for demanding PCB depaneling operations.

Equipment Application

• Both worktables are driven by Panasonic servo motors, coupled with precision lead screws and guide rails, ensuring smooth, accurate, and repeatable motion.

• Dual independent upper dust collection systems deliver superior dust removal, maintaining a clean workspace and protecting sensitive components.

• Dual Z-axis independent motion control allows flexible switching between milling cutters and tool feeds, improving operational efficiency and adaptability.

• A standard MES/ERP interface enables seamless, real-time integration with central databases for efficient production management.

• The integrated barcode scanner uploads board data immediately after depaneling, supporting traceability and quality control.

• The system operates on genuine Windows 7, ensuring stable, reliable, and long-term performance in demanding manufacturing environments.

Equipment Features

User Interface: Features a Windows 10-based interface with both English and Chinese options, providing an intuitive, easy-to-learn, and user-friendly experience for operators.

1. Advanced Vision System

Equipped with a German industrial-grade camera and a Japanese Moritex lens, the high-resolution vision system features automatic MARK point correction, ensuring precise positioning, accurate editing, and consistent cutting quality for high-precision PCB depaneling.

2. Anti-Static Dust Collection

Features a brush-type, anti-static dust collection system that ensures efficient, reliable, and clean dust removal, protecting sensitive PCB components and maintaining a safe, contamination-free production environment.

3. Dual Work Platform with Servo Drive

The four-axis dual worktable system, powered by Panasonic servo drives and precision lead screws, delivers high-speed, low-stress PCB separation with exceptional accuracy, stability, and long-term durability, ensuring consistent performance even in demanding production environments.

4. Integrated Cutting System

The four-axis high-speed spindle accommodates a wide variety of PCB shapes—including straight, curved, circular, square, L-shaped, U-shaped, and more—delivering versatile, precise, and efficient depaneling for complex PCB designs.

5. Industry 4.0 MES Connectivity

Supports seamless integration with MES systems, enabling automatic retrieval of server data, real-time upload of machine and production data, and continuous monitoring of equipment status for smart, connected manufacturing.

6. Barcode & QR Code Scanning

An integrated barcode and QR code scanner allows real-time uploading of individual PCB data after depaneling, ensuring full traceability and enhanced quality control throughout the production process.

Device Configuration – Power Supply & Servo System

• Modular design for easy maintenance, with terminals protected by acrylic covers to meet international safety standards.

• All signal lines are color-coded, and malfunctions display corresponding error codes for fast and accurate troubleshooting.

• Servo system components are sourced from reliable Japanese Panasonic, ensuring stable, precise, and long-lasting operation.

Equipment Structure

Segmentation Pressure

What is stress?

Stress occurs when an object undergoes deformation due to external influences, such as applied forces, humidity changes, or temperature fluctuations. Internal forces within the object arise to counteract these external effects, striving to return the object to its original shape.

During the PCBA depaneling process, excessive stress can lead to issues such as cracked solder joints, weak solder connections, or substrate damage, ultimately compromising the reliability and performance of the product.

What damages can excessive stress cause to components and substrates?

Excessive stress may result in component deformation, solder joint fractures, substrate warping, or micro-cracks, all of which can adversely affect product durability and operational stability.

Stress Qualification Standard

Material Type	Package Type	Stress Pass Standard (με)
Ceramic Capacitor, Resistor, Inductor, Ferrite Bead	0402	±1000
Ceramic Capacitor, Resistor, Inductor, Ferrite Bead	0805–0603	±700
Ceramic Capacitor, Resistor, Inductor, Ferrite Bead	1206–1210	±450
Ceramic Capacitor, Resistor, Inductor, Ferrite Bead	2220 and above	±300
Inductor	1806	±800
Ferrite Bead	1812	±1000
Crystal Oscillator	Sx4-0705	±1000
BGA	—	±450
Others	—	±1000

Special & Customized Jig

Universal Jig:

Designed to accommodate PCBA boards of different sizes and shapes, providing versatile and reliable support during processing.

Customized Jig:

Specifically designed and tailored for individual PCBA boards, ensuring precise cutting, optimal stability, and consistent processing quality.

Specification

Model	ZM300H
Effective Cutting Size	X350 × Y400 mm (Dual, Top Dust Collection)
	X300 × Y350 mm (Dual, Bottom Dust Collection – optional)
Cutting Functions	Straight line, circle, arc interpolation
Worktable	Dual table
Repeat Accuracy	±0.01 mm
Cutting Accuracy	≤ ±0.05 mm
Max. Moving Speed	X/Y axis: 1000 mm/s
	Z axis: 800 mm/s
Max. Travel Range	X: 750 mm, Y: 500 mm, Z: 100 mm
Spindle Speed	Up to 60,000 rpm (adjustable)
Cutting Speed	0–100 mm/s (adjustable)
Interface	Windows-based operation interface
Programming Method	Color CCD intuitive visual teaching input
Program Backup	USB interface
Control System	PC vision precision 4-axis control system
XYZ Drive System	AC servo motor
Applicable Tool Size	Ø0.8–3.0 mm milling cutters
Power Supply	AC 220V / 380V, 50/60 Hz, 3-phase
Main Unit Dimensions	1200 (W) × 1050 (D) × 1700 (H) mm
Main Unit Weight	500 kg
Dust Collector Power	2.2 kW / 4 HP
Dust Collector Size	860 (W) × 470 (D) × 730 (H) mm
Dust Collector Weight	120 kg
Dust Collection Method	Upper or lower dust collection

1. What types of PCB cutting does the ZM300H support?

The ZM300H is a hybrid machine that combines high-speed milling and saw blade cutting in a single system, allowing precise and low-stress depaneling for various PCB shapes, including straight, curved, circular, L-shaped, and U-shaped boards.

2. How does the machine ensure accurate positioning during depaneling?

The system is equipped with an advanced CCD vision alignment system that automatically calibrates board positions and corrects offsets, ensuring high precision and consistent cutting accuracy.

3. Can the ZM300H handle high-volume production efficiently?

Yes. With dual worktables and independent dual-tool switching, the machine allows simultaneous loading and processing, significantly increasing throughput and reducing idle time.

4. How does the ZM300H minimize stress on sensitive components?

By combining precision motion control (Panasonic servo motors, lead screws, and guide rails) with low-stress milling and saw blade operations, the machine prevents mechanical damage to delicate components during depaneling.

5. What features support dust removal and workspace cleanliness?

Dual independent upper dust collection systems, along with HEPA-rated filtration, efficiently capture debris, maintaining a clean production environment and protecting sensitive PCBA components.

6. Is the machine compatible with MES/ERP systems?

Yes. The ZM300H includes a standard MES/ERP interface for real-time integration with central databases, enabling efficient production management and monitoring.

7. How does the ZM300H support traceability?

An integrated barcode scanner uploads board data immediately after depaneling, ensuring accurate traceability and quality control across the production line.

8. What operating system and software stability does the machine offer?

The system runs on genuine Windows 7, providing a stable and reliable software environment. Combined with independent motion control and real-time monitoring, it ensures consistent long-term performance in demanding manufacturing conditions.

Why Choose the ZM300H Hybrid PCB Depaneling Machine?

• Hybrid Cutting System – Seamlessly combines high-speed milling and saw blade cutting in a single machine, providing maximum flexibility for diverse PCB types.

• Precision and Stability – Achieves cutting accuracy of less than ±0.05 mm with repeatability of ±0.01 mm, ensuring consistently high-quality results.

• Enhanced Productivity – Dual worktables minimize downtime, enabling simultaneous loading and processing to significantly boost production efficiency.

• Clean and Safe Operation – Dual independent upper dust collection systems maintain a dust-free workspace, protecting both PCBs and operators.

• Smart Factory Ready – Fully compatible with MES/ERP systems and supports barcode traceability for seamless digital production management.

• Globally Trusted – CE, ISO9001, ISO14001, and ISO45001 certified; widely adopted by leading brands in smartphones, automotive, medical, and industrial electronics.

📩 Contact Us for Pricing & Details

Email: sales@seprays.com

WhatsApp: +86-18929266433